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Cost-Price Squeeze Emerging for Corn Farmers

AgMRC Renewable Energy & Climate Change Newsletter
April 2013

Don Hofstrand
Retired Agricultural Extension Economist
dhof@iastate.edu

Corn prices have risen precipitously since the turn of the century due primarily to the emergence of the corn ethanol industry.  In 2000, the average Iowa corn price was $1.78.  By 2012 it had risen to $6.67.  This rise greatly increased corn farmer profits.  However, a significant portion of this increase has been offset by higher production costs.  This article examines the increased crop production costs and its implications for farmers.  The cost information comes from Ag Decision Maker Information File “Monthly Profitability of Corn Production” http://www.extension.iastate.edu/agdm/info/outlook.html.

Corn production costs are divided into three sections.  The first is annual production inputs such as seed, fertilizer, herbicides, fuel, repairs, insurance and other direct costs.  The second is the cost of machinery ownership.  These costs are depreciation (an estimate of actual deprecation, not tax depreciation) and interest payments on machinery debt. The third is the cost of cropland.  The annual cost of cropland is estimated using the cash rental rate.  By charging a land cost equal to the cash rental rate, the return for producing corn is the return to the farm operator (does not includes the landlord’s return).  Although production cost varies from farmer to farmer, these cost estimates are believed to be typical of Iowa corn farmers. 

The cost of producing corn has risen substantially since 2000, as shown in Table 1.  Seed cost per acre has more than tripled from $30 in 2000 to over $100 in 2013.  The unit cost of seed ($ per 1,000 seeds) shown in Table 2 indicates a similar increase.  The cost of fertilizer and lime per acre has also tripled rising from $52 to $145 during the same period.  Although nitrogen, phosphorus and potash have all increased in price, the prices of nitrogen and potash have increased the most.  Contrary to the cost trend of other production inputs, herbicide cost has actually dropped slightly over this period.   The cost of fuel and repairs has also increased, driven in part by the price of diesel fuel.  Although the need for corn drying varies from year to year, the cost of LP gas has also risen.  Cropland cash rent, a major cost of producing corn, has more than doubled over this time period. 

Table 1.  Corn Production Costs per Acre

Crop Year Seed Fertilizer & Lime Herbicide Insurance Fuel & Repair Drying Labor Interest & Other Machinery Ownership Cash Rent Total Cost
                       
2000 $30 $52 $30 $6 $19 $17 $20 $21 $36 $120 $351
2001 $30 $59 $30 $5 $20 $21 $21 $21 $38 $122 $367
2002 $30 $57 $31 $6 $20 $20 $21 $19 $37 $124 $365
2003 $32 $56 $30 $6 $23 $21 $23 $19 $38 $128 $375
2004 $30 $67 $32 $7 $24 $24 $25 $19 $39 $131 $397
2005 $40 $78 $32 $7 $30 $28 $25 $20 $42 $135 $437
2006 $45 $79 $32 $7 $34 $25 $27 $23 $44 $135 $451
2007 $64 $87 $24 $9 $34 $27 $29 $27 $46 $148 $494
2008 $74 $112 $25 $15 $36 $33 $29 $27 $46 $176 $573
2009 $110 $181 $38 $23 $36 $36 $29 $30 $48 $183 $713
2010 $101 $101 $25 $17 $36 $32 $29 $27 $49 $184 $601
2011 $98 $140 $25 $17 $45 $20 $29 $28 $51 $214 $666
2012 $102 $163 $20 $23 $50 $16 $30 $29 $52 $252 $737
2013 $109 $145 $25 $25 $55 $34 $32 $29 $54 $270 $777


Table 2.  Unit Costs of Primary Corn Production Inputs

Crop Seed Nitrogen Phosphorus Potash Diesel Fuel LP Gas
Year ($/1,000 seeds) ($/pound)  ($/pound)  ($/pound)  ($/gallon)  ($/gallon)
             
 2000  $1.00  $0.16  $0.27  $0.14  $0.88  $0.57
 2001  $1.00  $0.21  $0.27  $0.14  $1.10  $1.00
 2002  $1.00  $0.21  $0.25

 $0.13

 $0.90  $0.85
 2003  $1.06  $0.20  $0.25  $0.12  $1.05  $0.85
 2004  $1.00  $0.25  $0.28  $0.15  $1.10  $1.00
 2005  $1.34  $0.30  $0.33  $0.18  $1.65  $1.15
 2006  $1.50  $0.35  $0.37  $0.23  $2.20  $1.40
 2007  $1.82  $0.31  $0.37  $0.23  $2.05  $1.45
 2008  $2.12  $0.46  $0.50  $0.27  $2.75  $1.75
 2009  $3.13  $0.68  $0.90  $0.72  $2.50  $1.90
 2010  $3.44  $0.33  $0.38  $0.43  $2.25  $1.70
 2011  $3.25  $0.51  $0.59  $0.47  $2.80  $2.40
 2012  $3.40  $0.63  $0.64  $0.55  $3.25  $1.60
2013 $3.64 $0.58  $0.48  $0.50  $3.25  $1.60

The increase in corn production costs is shown graphically in Figure 1.  Production costs started to increase rapidly in 2004 with the major expansion of the ethanol industry.  In 2009 production costs spiked to over $700 per acre but fell back in 2010.  Subsequent to 2010, production costs have resumed their upward climb. Costs are estimated to reach $777 per acre in 2013.



Cost per acre can be converted to cost per bushel to provide a different perspective of production costs.  Because corn yield varies from year to year, the cost per bushel follows a somewhat different pattern than cost per acre.  As shown in Table 3, corn yield has tended to trend upward since 2000.  This trend has helped offset some of the rise in cost per acre. 

Yield can also vary greatly between years, resulting in a significant impact on cost per bushel, as shown in Figure 2.  Cost per bushel was relatively low in 2004 and 2009 due to corn yields over 180 bushels per acre.  Conversely, cost per bushel was well over $5.00 per bushel in 2012 due to the drought reduced yield.  A return to more normal yields in 2013 would result in a cost of about $4.50 per bushel.

Table 3.  Corn Production Costs per Bushel

Crop Year Corn Yield Total Crop Inputs Machinery Ownership Cash Rent Total Cost
           
2000 144 $1.35 $0.25 $0.83 $2.43
2001 146 $1.42 $0.26 $0.84 $2.51
2002 163 $1.25 $0.23 $0.76 $2.24
2003 157 $1.34 $0.24 $0.82 $2.39
2004 181 $1.26 $0.21 $0.72 $2.20
2005 173 $1.50 $0.24 $0.78 $2.52
2006 166 $1.64 $0.27 $0.81 $2.72
2007 171 $1.76 $0.27 $0.87 $2.89
2008 171 $2.05 $0.27 $1.03 $3.35
2009 182 $2.65 $0.26 $1.01 $3.92
2010 165 $2.23 $0.30 $1.12 $3.64
2011 172 $2.34 $0.30 $1.24 $3.88
2012 137 $3.16 $0.38 $1.84 $5.38
2013 172 $2.64 $0.31 $1.57 $4.52



Although comparing the cost per bushel relative to its selling price indicates the profitability of corn production, examining the total cost of producing a corn crop provides an estimate of the increase in working capital required for corn production.  As shown in Table 4, the cost of producing 500 acres of corn has risen from about $175,000 in 2000 to almost $390,000 in 2013.  Because these costs are generally cash costs, the working capital requirements of a corn farmer have more than doubled during this period.  This means that a significant portion of a year’s corn profits are required to fund the increase in working capital needed for the subsequent year’s corn production.

Table 4.  Corn Production Costs for All Corn Acres

Crop Year Corn Acres Total Crop Inputs Machinery Ownership Cash Rent Total Cost
           
2000 500 $97,418 $18,000 $60,000 $175,418
2001 500 $103,703 $18,750 $61,000 $183,453
2002 500 $102,194 $18,500 $62,000 $182,694
2003 500 $104,799 $18,750 $64,000 $187,549
2004 500 $113,815 $19,250 $65,500 $198,565
2005 500 $130,095 $20,750 $67,500 $218,345
2006 500 $135,913 $22,000 $67,500 $225,413
2007 500 $150,280 $23,000 $74,000 $247,280
2008 500 $175,433 $23,125 $88,000 $286,558
2009 500 $241,313 $23,875 $91,500 $356,688
2010 500 $183,785 $24,625 $92,000 $300,410
2011 500 $200,821 $25,375 $107,000 $333,196
2012 500 $216,309 $26,125 $126,000 $368,434
2013 500 $226,809 $26,875 $135,000 $388,684

 

Implications

Although corn production costs have risen substantially in recent years, the cost per bushel has not exceeded selling price.  If corn prices are above cost per bushel in coming years, production costs will continue to rise to fill the gap between cost and price.  If production input costs don’t rise sufficiently to fill this gap, cash rental rates will fill it due to competition among farmers for farmland.  Moreover, the current generous revenue insurance program reduces the need for a risk premium in the profit structure of corn production, allowing corn farmers to bid cropland rents even higher. So, the higher corn prices generated by the corn ethanol industry are, or will soon be, fully capitalized into the corn farmer’s cost structure. 

A decline in the ethanol industry would have a significant detrimental impact on the profitability of corn production.  Although corn ethanol is viable as an octane enhancer (3 to 5% blend rate), its market value as a gasoline substitute is questionable, except at a deep price discount to gasoline (ethanol has 2/3 the energy content of gasoline).  If it were not for the corn-ethanol mandates contained in the Renewable Fuel Standard, the market for ethanol blends at 10 percent or higher may not be viable except at discounted ethanol prices.  Depending on gasoline price, producing corn-ethanol at the discounted price will probably not be profitable due to the increased cost of producing corn. The Renewable Fuel Standard needs to continue to support the corn-ethanol industry so corn demand and price are sufficiently high to cover the increased corn production costs plus provide a profit for corn farmers.  Of course, other demand factors also impact the situation.

The impact of a decline in the demand for corn-ethanol would be felt beyond the corn farmer.   As corn acreage has expanded due to the demand for corn for producing ethanol, it has impacted other crops such as soybeans and minor oilseeds, wheat and other small grains, cotton, etc..  Because of the relatively fixed size of the U.S. cropland acreage, more acres of corn mean fewer acres of other crops.  To maintain their acreage, the selling prices of other crops have also risen to be competitive with corn.  Higher prices for these other crops means improved profits for a large number of non-corn farmers.  If the demand for corn ethanol drops, the demand for corn will also drop, reducing the competition for acres and causing a price drop for other crops.  This will result in a cost-price squeeze for growers of corn and other crops.  
 

 

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